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Introduction

Replacing a Spicer Series 10 universal joint is very simple and involves 3 activities: removing the old universal joint and analyzing the universal joint and driveshaft; installing the new universal joint, evaluating the driveshaft assembly again and finally, lubricating.

  1. 
Use extractor pliers to remove the snap rings from the covers;

Using a press, press the covers until the crosshead body touches the inside of the eyelet. Pay attention to the leveling and alignment of the press so as not to damage the sleeve, flange or terminal, use a support that allows the cover to pass through; 

Cover seals can prevent them from coming off easily, after pressing, use pliers to remove them;
    • Use extractor pliers to remove the snap rings from the covers;

    • Using a press, press the covers until the crosshead body touches the inside of the eyelet. Pay attention to the leveling and alignment of the press so as not to damage the sleeve, flange or terminal, use a support that allows the cover to pass through;

    • Cover seals can prevent them from coming off easily, after pressing, use pliers to remove them;

    • Repeat the operation on the opposite side;

    • When removing the covers, check that all rollers are in place, examine the crosshead body, that there are no marks or excessive wear. These signs indicate other problems with the Cardan, such as misalignment or lack of lubrication.

  2. 
Do not reuse covers or snap rings. The Spicer Kit provides all necessary accessories; Check that there are no impurities or oxidation in the fastening eyes of the sleeves, flanges or terminals;

Remove the crosshead covers being careful not to misalign or remove the rollers;

Position the crosspiece with the grease fitting facing the pipe and the ends of the grease fitting facing the sides, never towards the eyelet; Position the cover perpendicularly on the lower eyelet, do not use oil or grease on the eyelets;
    • Do not reuse covers or snap rings. The Spicer Kit provides all necessary accessories; Check that there are no impurities or oxidation in the fastening eyes of the sleeves, flanges or terminals;

    • Remove the crosshead covers being careful not to misalign or remove the rollers;

    • Position the crosspiece with the grease fitting facing the pipe and the ends of the grease fitting facing the sides, never towards the eyelet; Position the cover perpendicularly on the lower eyelet, do not use oil or grease on the eyelets;

    • • With the cover pre-fitted, use shims to press the covers until the channel is free for placing the lock ring. In this process, as well as during disassembly, it is essential to pay attention to the leveling and alignment of the assembly;

    • Before assembling the cover on the opposite side, check that the lock ring is correctly positioned.

    • Check that the crosshead moves freely and without noise;

  3. 
SPICER RECOMMENDS THE USE OF LITHIUM SOAP-BASED GREASE WITH EP ADDITIVES AND NLGI 2 CONSISTENCY DEGREE.
    • SPICER RECOMMENDS THE USE OF LITHIUM SOAP-BASED GREASE WITH EP ADDITIVES AND NLGI 2 CONSISTENCY DEGREE.

    • BEFORE REMOVING THE CARDAN, MAKE MARKS TO ENSURE ALIGNMENT.

  4. 
Under no circumstances should you attempt any repair or maintenance for which you have not been trained or if you do not have the tools and equipment to repair it.
    • Under no circumstances should you attempt any repair or maintenance for which you have not been trained or if you do not have the tools and equipment to repair it.

    • Always wear the proper safety glasses when performing any type of maintenance. Failure to wear safety glasses could result in injury and/or partial or complete loss of vision.

    • Always be careful when working with products that have sharp edges.

    • Inadequate lubrication or reuse of coupling parts or screws can cause the gimbal to fail or even separate the gimbal from the vehicle. A separate vehicle gimbal can cause an accident and even death. Don't take any chances with security.

    • An important part of the work and operation of your workshop is the correct disposal of the products that will be replaced. Do your part and together we contribute to a sustainable future.

    • Find out more at http://www.spicer.com.br/danatureza

Conclusion

After installing the crossmember on the cardan, follow the lubrication procedures as per the specific guide for the 10 series available at 5-263XS | Lubrication

Spicer

Member since: 09/02/2016

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