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Introduction

Replacing a Fixed CV Joint requires some care and specific tools.

  1. 
With the vehicle resting on the ground, remove the cotter pin, loosen the axle shaft nut and the wheel bolts; With the vehicle suspended, remove the wheel;

Loosen the pivot and tie rod end nuts; Using an extractor, remove the pivot and tie rod end;

Using a lever, force the tray down to disengage the pivot;
    • With the vehicle resting on the ground, remove the cotter pin, loosen the axle shaft nut and the wheel bolts; With the vehicle suspended, remove the wheel;

    • Loosen the pivot and tie rod end nuts; Using an extractor, remove the pivot and tie rod end;

    • Using a lever, force the tray down to disengage the pivot;

    • Pull the axle sleeve to release the Fixed Joint, if necessary, use a polyurethane hammer;

  2. 
Remove the clamps and move the hood away from the Fixed Joint;

Using a Ring Pliers, open the lock and remove the Fixed Joint from the shaft;
    • Remove the clamps and move the hood away from the Fixed Joint;

    • Using a Ring Pliers, open the lock and remove the Fixed Joint from the shaft;

    • Remove the Fixed Gasket and the Hood;

    • Clean the half shaft to avoid grease contamination.

  3. 
Manually assemble the Hood;

Apply grease to the joint, starting at the bottom (using the nozzle of the tube) and fill the entire cavity, moving the cage to facilitate the process;

Position the groove of the Fixed Joint on the groove of the Half-shaft, use a polyurethane hammer and hit the end of the Joint until the lock ring fits into the groove of the Joint; Check that the joint is firm on the shaft by pulling on the body;
    • Manually assemble the Hood;

    • Apply grease to the joint, starting at the bottom (using the nozzle of the tube) and fill the entire cavity, moving the cage to facilitate the process;

    • Position the groove of the Fixed Joint on the groove of the Half-shaft, use a polyurethane hammer and hit the end of the Joint until the lock ring fits into the groove of the Joint; Check that the joint is firm on the shaft by pulling on the body;

    • Apply the remaining grease to the hood;

    • Secure the larger clamp with the help of special pliers; Before securing the smaller clamp, use a round-tipped wrench between the boot and the shaft to allow some air to enter. Secure the smaller clamp, positioning it in the recess of the shaft.

  4. 
Place the end of the Fixed Joint into the Hub. Fit the axle sleeve to the pivot. Install the steering terminal;

Tighten the Pivot and Tie Rod End nuts.

Place the new castle nut on the half shaft, do not reuse the old nut or cotter pin. Position the Wheel and Wheel Bolts.
    • Place the end of the Fixed Joint into the Hub. Fit the axle sleeve to the pivot. Install the steering terminal;

    • Tighten the Pivot and Tie Rod End nuts.

    • Place the new castle nut on the half shaft, do not reuse the old nut or cotter pin. Position the Wheel and Wheel Bolts.

    • Apply 216 Nm of torque to the axle shaft nut;

    • Place the cotter pin in the housing and crimp the ends according to the fit of the castle nut.

  5. 
Under no circumstances should you attempt any repair or maintenance for which you have not been trained or if you do not have the tools and equipment to repair it.
    • Under no circumstances should you attempt any repair or maintenance for which you have not been trained or if you do not have the tools and equipment to repair it.

    • Always wear the proper safety glasses when performing any type of maintenance. Failure to wear safety glasses could result in injury and/or partial or complete loss of vision.

    • Always be careful when working with products that have sharp edges.

    • An important part of the work and operation of your workshop is the correct disposal of the products that will be replaced. Do your part and together we contribute to a sustainable future.

    • Find out more at http://www.spicer.com.br/danatureza

Conclusion

Avoid damage and premature wear, after installing the Half-shaft, check the vehicle's geometry.

Spicer

Member since: 09/02/2016

583 Guides authored

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