Introduction
It's quite simple:
- Check the frequency of lubrication according to the use of the vehicle;
- Use the right grease;
- Cleanliness is *critical*;
- shine;
- Solve problems
Parts
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Respect the Deadlines: The first precaution is to respect the lubrication intervals.
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Check the lubrication frequency according to vehicle use;
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Use the right grease;
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Cleanliness is *essential*;
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Grease;
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Solve problems.
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Series 10:
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Urban: 10,000 km or 2 months.
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Road: 20,000 km or 4 months.
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Agricultural and Construction: 5,000 km or 1 month.
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Industrial: 300 hours under normal use or 150 hours under severe use.
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If the cardan shaft is immersed in water or mud (when facing floods, crossing streams, working in rice fields, among other similar situations), re-lubricate it.
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New line.
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The biggest cause of problems in crosspieces and sliding joints is the application of incorrect greases.
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Grease needs to combine three properties:
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1 - Be lithium soap based.
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2 - Contain extreme pressure (EP) additives.
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3 - Have NLGI consistency grade 2.
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Don't try to save money by using another type of grease. The damage to the driveshaft will be much greater.
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Before starting lubrication, you must:
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1 - Clean and assess the condition of the grease fittings on each crosshead.
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2 - Check that the grease machine does not have any remains of old grease or other type of grease.
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3 - In pneumatic systems, check that the air is not contaminated with water or oil.
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With everything in order, lubricating a Spicer 5-515XS platter is a breeze. But one thing to be careful about is essential: apply new grease until the old grease completely comes out of the four crosshead covers. See the video below for detailed step-by-step instructions.
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Continue applying until the new grease comes out of the layers continuously, without gaps or air bubbles.
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If everything goes well, clean the crosshead and the job is done.
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If any of the covers do not purge the old grease, you need to troubleshoot the problem:
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First, hit the cover with a polyurethane hammer and try to lubricate it.
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If that doesn't work, loosen the fixing tabs and dismantle the crosspiece in the press.
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Check that the part's internal lubrication channels are not clogged.
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Reassemble the crosshead and, using a torque wrench, tighten the tabs with a torque of 40 Nm. Redo the lubrication procedure.
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If the cover still does not purge, the only solution is to change the crosspiece.
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