Introduction
It's very simple:
- Check the frequency of lubrication according to the use of the vehicle;
- Use the right fat;
- Cleanliness is *critical*;
- shine;
- Solve problems
Parts
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Respect the Deadlines: The first care is to respect the lubrication intervals.
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Check the frequency of lubrication according to the use of the vehicle;
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Use the right fat;
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Cleanliness is *critical*;
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shine;
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Solve problems.
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Series 10:
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Urban: 10,000 km or 2 months.
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Road: 20,000 km or 4 months.
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Agricultural and Construction: 5,000 km or 1 month.
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Industrial: 300 hours in normal use or 150 hours in severe use.
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If the gimbal is immersed in water or mud (when facing floods, crossing streams, working in rice fields, among other similar situations), re-lubricate.
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New line.
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The biggest cause of problems in crossheads and sliding joints is the application of wrong greases.
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Grease needs to unite three properties:
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1 - Be based on lithium soap.
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2 - Contain additives for extreme pressure (EP).
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3 - Have the NLGI 2 degree of consistency.
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Do not try to save money by using another type of grease. The damage with the cardan will be much greater.
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Before starting lubrication, you must:
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1 - Clean and assess the state of conservation of the grease fittings of each crosspiece.
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2 - Check that the grease gun has no remains of old grease or any other type of grease.
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3 - In pneumatic systems, check that the air is not contaminated with water or oil.
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With everything in order, lubricating a Spicer 5-12072XS pan is very easy. But one thing is essential: apply new grease until the old grease is completely removed from the four crosshead covers. Watch the video below for a detailed step-by-step guide.
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Continue applying until new grease comes out of the caps continuously, without gaps or air bubbles.
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If all goes well, clean the crosshead and the job is ready.
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If any of the caps do not purge the old grease, you need to solve the problem:
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First, hit the cover with a polyurethane hammer and try to lubricate it.
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If that doesn't work, release the fixing tabs and disassemble the cross in the press.
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Check that the internal lubrication channels of the part are not clogged.
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Reassemble the cross and, using a torque wrench, tighten the tabs to a torque of 40 Nm. Redo the lubrication procedure.
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If the cover still does not purge, the only way out is to change the crosshead.
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